Automated Bottle warmers for the Beverage industry \u2013 PreHeat Drying solution for stable filling Processes<\/b><\/h1>\n<\/div>\n\nEfficient drying machine for bottles and glasses to prevent condensation and glass breakage.<\/h2>\n<\/div>\n![\"\"](\"\/wp-content\/uploads\/2024\/05\/arrow-down.webp\")
<\/a><\/div>\n[\/et_pb_slide][\/et_pb_fullwidth_slider][\/et_pb_section][et_pb_section fb_built=”1″ module_id=”next” _builder_version=”4.25.2″ _module_preset=”default” global_colors_info=”{}”][et_pb_row _builder_version=”4.25.2″ _module_preset=”default” animation_style=”fade” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.25.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”center” header_2_text_color=”#000000″ header_2_font_size=”30px” header_2_line_height=”32px” custom_margin=”||16px||false|false” header_2_font_size_tablet=”28px” header_2_font_size_phone=”24px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n
The bottle warmer as a process stabilizer between cleaning and filling<\/h2>\n
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\n\nThe automated bottle warmer from Whystler Automation is a central\u00a0<\/span><\/span>drying solution for bottles and jars\u00a0<\/span><\/span><\/b>within modern liquid bottling lines. As a specialized\u00a0<\/span><\/span>drying machine for the beverage industry,\u00a0<\/span><\/span><\/b>the bottle warmer, or preheater, is used after the cleaning process to precisely temper bottles and jars and prepare them for the next processing steps. Utilizing medium-wave infrared preheating technology, the containers are heated evenly, reducing residual moisture and reliably drying surfaces. This is a significant difference compared to systems that use hot water or steam.<\/span><\/span><\/p>\n<\/div>\n<\/div>\n[\/et_pb_text][et_pb_image src=”https:\/\/whystler.com\/wp-content\/uploads\/2026\/04\/Depalettierungssysteme-der-Whystler-Automation-e1776132547582.webp” title_text=”Depalletizing systems from Whystler Automation” show_in_lightbox=”on” show_bottom_space=”off” align=”center” _builder_version=”4.27.4″ _module_preset=”default” custom_padding=”||||false|false” global_colors_info=”{}” min_height__hover_enabled=”off|desktop”][\/et_pb_image][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#000000″ text_font_size=”18px” text_line_height=”28px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n
Targeted heating raises the container temperature above the dew point, actively preventing condensation. At the same time, the Whystler bottle warmer reduces the risk of glass breakage during hot filling processes and improves the adhesion of labels and sleeves.\u00a0<\/span><\/span>Automatic temperature control\u00a0<\/span><\/span><\/b>ensures consistent and reproducible heating, leading to uniform results throughout the entire production run. Thanks to its\u00a0<\/span><\/span>modular design,\u00a0<\/span><\/span><\/b>the drying machine can be flexibly adapted to different line layouts, performance requirements, and container formats. Seamless integration into existing production lines in the beverage processing industry is therefore easily achievable. The result is significantly greater process stability, less waste, and consistently high product quality \u2013 even on high-speed lines.<\/span><\/span><\/p>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ module_id=”image” _builder_version=”4.25.2″ _module_preset=”default” background_color=”rgba(44,120,115,0.3)” custom_padding=”||||false|false” global_colors_info=”{}”][et_pb_row module_class=”fw” _builder_version=”4.25.2″ _module_preset=”default” width=”100%” max_width=”100%” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.25.2″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”center” header_2_text_color=”#000000″ header_2_font_size=”30px” header_2_line_height=”32px” custom_margin=”||16px||false|false” header_2_font_size_tablet=”28px” header_2_font_size_phone=”24px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n
With or without pre-head \u2013 the crucial difference explained briefly<\/h2>\n
[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” custom_padding=”0px||0px||true|false” animation_style=”fade” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.25.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/whystler.com\/wp-content\/uploads\/2026\/04\/Mit-Flaschenwaermer-PreHeat.webp” title_text=”With bottle warmer (PreHeat)” show_in_lightbox=”on” show_bottom_space=”off” align=”center” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}” min_height__hover_enabled=”off|desktop”][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” _builder_version=”4.27.4″ _module_preset=”default” background_color=”#bfd6d5″ animation_style=”slide” border_width_right=”1px” border_color_right=”rgba(0,0,0,0.05)” border_width_left=”1px” border_color_left=”rgba(0,0,0,0.05)” global_colors_info=”{}” box_shadow_vertical__hover_enabled=”on|hover” box_shadow_vertical__hover=”7px” box_shadow_blur__hover_enabled=”on|hover” box_shadow_blur__hover=”35px” box_shadow_spread__hover_enabled=”on|hover” box_shadow_spread__hover=”-6px”][et_pb_column type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#FFFFFF” overflow-x=”hidden” overflow-y=”hidden” custom_padding=”||||true|true” border_width_all=”1px” border_color_all=”rgba(0,0,0,0.05)” global_colors_info=”{}” custom_css_main_element__hover_enabled=”on|hover” custom_css_main_element__hover=” box-shadow: 0px 12px 18px -6px rgba(0, 0, 0, 0.3);||transition: ease 1s;”][et_pb_text ul_position=”inside” _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#000000″ text_font_size=”17px” text_line_height=”28px” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”center” header_2_text_color=”#000000″ header_2_font_size=”30px” header_2_line_height=”32px” header_3_font=”|600|||||||” header_3_text_align=”left” header_3_text_color=”#000000″ header_3_font_size=”24px” overflow-x=”hidden” overflow-y=”hidden” custom_margin=”||||false|false” custom_padding=”30px|30px|30px|30px|true|true” header_2_font_size_tablet=”28px” header_2_font_size_phone=”24px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n
With bottle warmer (PreHeat)<\/h3>\n\n- Bottles above the dew point\u00a0<\/span><\/span><\/span><\/span>\u2192 no condensation<\/span><\/span><\/b>\u00a0<\/span><\/li>\n
- Dry, temperate surface\u00a0<\/span><\/span><\/span><\/span>\u2192 optimal labeling<\/span><\/span><\/b>\u00a0<\/span><\/li>\n
- Reduced temperature stresses\u00a0<\/span><\/span><\/span><\/span>\u2192 less glass breakage<\/span><\/span><\/b>\u00a0<\/span><\/li>\n
- Consistent processes\u00a0<\/span><\/span><\/span><\/span>\u2192 higher line output<\/span><\/span><\/b>\u00a0<\/span><\/li>\n
- Significantly less waste and downtime.<\/span><\/span><\/span><\/li>\n<\/ul>\n
[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#FFFFFF” overflow-x=”hidden” overflow-y=”hidden” custom_padding=”||||true|true” border_width_all=”1px” border_color_all=”rgba(0,0,0,0.05)” global_colors_info=”{}” custom_css_main_element__hover_enabled=”on|hover” custom_css_main_element__hover=” box-shadow: 0px 12px 18px -6px rgba(0, 0, 0, 0.3);||transition: ease 1s;”][et_pb_text ul_position=”inside” _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#000000″ text_font_size=”17px” text_line_height=”28px” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”center” header_2_text_color=”#000000″ header_2_font_size=”30px” header_2_line_height=”32px” header_3_font=”|600|||||||” header_3_text_align=”left” header_3_text_color=”#000000″ header_3_font_size=”24px” overflow-x=”hidden” overflow-y=”hidden” custom_margin=”||||false|false” custom_padding=”30px|30px|30px|30px|true|true” header_2_font_size_tablet=”28px” header_2_font_size_phone=”24px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n
Without bottle warmer (PreHeat)<\/h3>\n\n- Condensation forms on cold bottles<\/li>\n
- Poor adhesion of labels and sleeves<\/li>\n
- Increased risk of glass breakage during hot filling<\/li>\n
- Unstable processes at high line velocities<\/li>\n
- Higher committee and follow-up work<\/li>\n<\/ul>\n
[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” custom_padding=”0px||0px||true|false” animation_style=”fade” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.25.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#000000″ text_font_size=”18px” text_line_height=”28px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n
In short:\u00a0<\/span><\/span><\/b>The use of the\u00a0<\/span><\/span>Whystler bottle warmer\u00a0<\/span><\/span><\/b>is the most energy-efficient solution on the market and, by eliminating the need for a complex water cycle, extremely sustainable.<\/span><\/span><\/em><\/p>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ fullwidth=”on” _builder_version=”4.25.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_fullwidth_slider _builder_version=”4.27.4″ _module_preset=”default” custom_padding=”4em||4em||true|false” global_colors_info=”{}”][et_pb_slide heading=”Whystler Automation develops and integrates bottle warmers as a tailor-made preheat solution into existing or new production lines.” button_text=”Get in touch now ” button_link=”\/en\/contact\/” _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_font_size=”32px” body_font_size=”20px” body_line_height=”28px” background_color=”#004445″ background_enable_color=”on” custom_button=”on” button_text_size=”18px” global_colors_info=”{}” sticky_transition=”on”]<\/p>\n
Contact us if you need fast warm-up times when changing formats and want to reduce rejects in your bottling line with the bottle warmer.<\/p>\n
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The advantages of Whystler’s automated bottle warmers<\/h2>\n
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Low operating costs<\/h2>\n
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No residual moisture on\/in the bottle<\/h2>\n
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Reduction of glass breakage during hot filling<\/h2>\n
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Significantly improved hygiene requirements<\/h2>\n
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Energy-efficient medium-wave infrared technology<\/h2>\n
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Very fast response times and controllability<\/h2>\n
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Technical details of the automated bottle warmer<\/h2>\n
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\n\n\n\nFeature<\/th>\n Details<\/th>\n<\/tr>\n<\/thead>\n \n\nPlant type<\/td>\n Bottle warmer \/ Preheat drying machine<\/td>\n<\/tr>\n \nArea of applicationArea of application<\/td>\n Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n \nFunction<\/td>\n Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n \nTechnology<\/td>\n Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n \nPerformance<\/td>\n Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n \nTunnel length<\/td>\n between 1 and 16 meters (adjustable)<\/td>\n<\/tr>\n \nHeating zones<\/td>\n Multi-zone control for different formats<\/td>\n<\/tr>\n \nTemperature control<\/td>\n Automatic, even heating<\/td>\n<\/tr>\n \nIntegration<\/td>\n Inline integration into existing or new bottling lines (retrofit possible)<\/td>\n<\/tr>\n \nConveyor technology<\/td>\n Integration into existing funding systems<\/td>\n<\/tr>\n \nContainer types<\/td>\n Integration into existing funding systems<\/td>\n<\/tr>\n \nApplications<\/td>\n Before hot filling, before labeling, before packaging<\/td>\n<\/tr>\n \nConstruction<\/td>\n Modular system, hygienic design<\/td>\n<\/tr>\n \nMaintenance & Access<\/td>\n Good accessibility through integrated mechanisms<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n” raw_content_phone=”<\/p>\n
\n\n\n\nFeature<\/th>\n Details<\/th>\n<\/tr>\n<\/thead>\n \n\nPlant type<\/td>\n Bottle warmer \/ Preheat drying machine<\/td>\n<\/tr>\n \nArea of applicationArea of application<\/td>\n Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n \nFunction<\/td>\n Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n \nTechnology<\/td>\n Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n \nPerformance<\/td>\n Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n \nTunnel length<\/td>\n between 1 and 16 meters (adjustable)<\/td>\n<\/tr>\n \nHeating zones<\/td>\n Multi-zone control for different formats<\/td>\n<\/tr>\n \nTemperature control<\/td>\n Automatic, even heating<\/td>\n<\/tr>\n \nIntegration<\/td>\n Inline integration into existing or new bottling lines (retrofit possible)<\/td>\n<\/tr>\n \nConveyor technology<\/td>\n Integration into existing funding systems<\/td>\n<\/tr>\n \nContainer types<\/td>\n Integration into existing funding systems<\/td>\n<\/tr>\n \nApplications<\/td>\n Before hot filling, before labeling, before packaging<\/td>\n<\/tr>\n \nConstruction<\/td>\n Modular system, hygienic design<\/td>\n<\/tr>\n \nMaintenance & Access<\/td>\n Good accessibility through integrated mechanisms<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n” raw_content_last_edited=”on|phone” _builder_version=”4.27.4″ _module_preset=”default” background_color=”RGBA(255,255,255,0)” custom_margin=”||||false|false” custom_padding=”||||false|false” custom_css_free_form=”\/* General Table Styles *\/||.responsive-table {|| width: 100%;|| overflow-x: auto;||}||||\/* Scrollable Table for Mobile *\/||@media screen and (max-width: 768px) {|| .responsive-table {|| display: block;|| white-space: nowrap;|| }||}||||\/* Stacked Table Layout for Mobile *\/||@media screen and (max-width: 768px) {|| .responsive-table table {|| width: 100%;|| border-collapse: collapse;|| }|||| .responsive-table thead {|| display: none;|| }|||| .responsive-table tr {|| display: block;|| margin-bottom: 15px;|| border: 1px solid #666;|| padding: 10px;|| }|||| .responsive-table td {|| display: flex;|| justify-content: space-between;|| padding: 10px;|| border-bottom: 1px solid #666;|| }|||| .responsive-table td::before {|| content: attr(data-label);|| font-weight: bold;|| text-transform: uppercase;|| }||}||||.entry-content tr td {|| border-top: 1px solid #666;|| padding: 6px 24px;||}||.entry-content table:not(.variations) {|| border: 1px solid #666;|| margin: 0 0 15px;|| text-align: left;|| width: 100%;||}” global_colors_info=”{}”]<\/p>\n
<\/p>\n<\/p>\n<\/p>\n<\/p>\nFeature<\/th>\n<\/p>\n
Details<\/th>\n<\/tr>\n
<\/thead>\n
<\/p>\n
<\/p>\n<\/p>\nPlant type<\/td>\n<\/p>\n
Bottle warmer \/ Preheat drying machine<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nArea of \u200b\u200bapplicationArea of \u200b\u200bapplication<\/td>\n<\/p>\n
Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nFunction<\/td>\n<\/p>\n
Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nTechnology<\/td>\n<\/p>\n
Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nPerformance<\/td>\n<\/p>\n
Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nTunnel length<\/td>\n<\/p>\n
between 1 and 16 meters (adjustable)<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nHeating zones<\/td>\n<\/p>\n
Multi-zone control for different formats<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nTemperature control<\/td>\n<\/p>\n
Automatic, even heating<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nIntegration<\/td>\n<\/p>\n
Inline integration into existing or new bottling lines (retrofit possible)<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nConveyor technology<\/td>\n<\/p>\n
Integration into existing funding systems<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nContainer types<\/td>\n<\/p>\n
Integration into existing funding systems<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nApplications<\/td>\n<\/p>\n
Before hot filling, before labeling, before packaging<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nConstruction<\/td>\n<\/p>\n
Modular system, hygienic design<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nMaintenance & Access<\/td>\n<\/p>\n
Good accessibility through integrated mechanisms<\/td>\n<\/tr>\n
<\/tbody>\n
<\/table>\n
<\/div>\n
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FAQs – Bottle warmers<\/h2>\n
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When does a Whystler bottle warmer make sense in the bottling line?<\/h3>
A bottle warmer from Whystler Automation is particularly useful when residual moisture remains on bottles or jars after the cleaning process, or when temperature differences cause problems during filling. Typical applications include hot filling processes, labeling with high quality requirements, or high-speed lines where condensation and glass breakage must be avoided.<\/p> <\/div>
How is the automated bottle warmer from Whystler Automation integrated into existing production lines?<\/h3>
Thanks to its modular design, Whystler's automated PreHead solution can be flexibly integrated into existing production lines in the beverage industry \u2013 typically upstream of the rinser integrated into the filler. Adaptation is made to existing conveyor technology, line speed, and infeed and outfeed heights. Retrofit projects in existing systems are also easily possible. Learn more under the \"Service und Retrofit<\/a>.\" section.<\/p> <\/div> What advantages does medium-wave infrared preheating technology offer compared to hot air solutions?<\/h3>
The widely used infrared technology heats bottles and jars precisely and directly, without heating the surrounding air. This results in efficient energy use, reduced warm-up time (a particular advantage when changing formats), and a uniform temperature distribution. Compared to hot water or steam systems, medium-wave infrared technology is more energy-efficient and reduces operating costs. Furthermore, medium-wave IR technology prevents residual moisture from forming in or on the bottle, leading to significantly improved hygiene standards.<\/p> <\/div>
How is consistent temperature and process quality ensured?<\/h3>
The bottle warmer is an automation solution from Whystler Automation that operates with automatic temperature control and zone-controlled heating. This ensures that all containers are heated evenly and reproducibly \u2013 regardless of line speed or format changes. The result is consistent processes, high hygiene standards, and consistently high product quality. And above all, fast warm-up times during format changes.<\/p> <\/div>
For which types of bottles and containers is the automated drying solution from Whystler Automation suitable?<\/h3>
The automated bottle warmer developed by Whystler is suitable for glass bottles and jars in various formats. Thanks to its flexible zone control and modular design, the system can be automatically adapted to different container sizes and production requirements, thus reducing downtime due to format changes and resulting in very fast response times and controllability (depending on customer requirements).<\/p> <\/div>
How economical is the use of an automated bottle warmer (ROI)?<\/h3>
Using a Whystler bottle warmer typically pays for itself quickly, as it reduces several cost factors simultaneously. These include less waste due to reduced glass breakage and less rework during labeling. At the same time, the energy-efficient medium-wave infrared technology ensures optimized energy use. Overall, this leads to rapid amortization and sustainably lower operating costs.<\/p> <\/div> <\/div>\n
Efficient drying machine for bottles and glasses to prevent condensation and glass breakage.<\/h2>\n<\/div>\n<\/a><\/div>\n[\/et_pb_slide][\/et_pb_fullwidth_slider][\/et_pb_section][et_pb_section fb_built=”1″ module_id=”next” _builder_version=”4.25.2″ _module_preset=”default” global_colors_info=”{}”][et_pb_row _builder_version=”4.25.2″ _module_preset=”default” animation_style=”fade” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.25.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”center” header_2_text_color=”#000000″ header_2_font_size=”30px” header_2_line_height=”32px” custom_margin=”||16px||false|false” header_2_font_size_tablet=”28px” header_2_font_size_phone=”24px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n
The bottle warmer as a process stabilizer between cleaning and filling<\/h2>\n
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\n\nThe automated bottle warmer from Whystler Automation is a central\u00a0<\/span><\/span>drying solution for bottles and jars\u00a0<\/span><\/span><\/b>within modern liquid bottling lines. As a specialized\u00a0<\/span><\/span>drying machine for the beverage industry,\u00a0<\/span><\/span><\/b>the bottle warmer, or preheater, is used after the cleaning process to precisely temper bottles and jars and prepare them for the next processing steps. Utilizing medium-wave infrared preheating technology, the containers are heated evenly, reducing residual moisture and reliably drying surfaces. This is a significant difference compared to systems that use hot water or steam.<\/span><\/span><\/p>\n<\/div>\n<\/div>\n[\/et_pb_text][et_pb_image src=”https:\/\/whystler.com\/wp-content\/uploads\/2026\/04\/Depalettierungssysteme-der-Whystler-Automation-e1776132547582.webp” title_text=”Depalletizing systems from Whystler Automation” show_in_lightbox=”on” show_bottom_space=”off” align=”center” _builder_version=”4.27.4″ _module_preset=”default” custom_padding=”||||false|false” global_colors_info=”{}” min_height__hover_enabled=”off|desktop”][\/et_pb_image][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#000000″ text_font_size=”18px” text_line_height=”28px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n
Targeted heating raises the container temperature above the dew point, actively preventing condensation. At the same time, the Whystler bottle warmer reduces the risk of glass breakage during hot filling processes and improves the adhesion of labels and sleeves.\u00a0<\/span><\/span>Automatic temperature control\u00a0<\/span><\/span><\/b>ensures consistent and reproducible heating, leading to uniform results throughout the entire production run. Thanks to its\u00a0<\/span><\/span>modular design,\u00a0<\/span><\/span><\/b>the drying machine can be flexibly adapted to different line layouts, performance requirements, and container formats. Seamless integration into existing production lines in the beverage processing industry is therefore easily achievable. The result is significantly greater process stability, less waste, and consistently high product quality \u2013 even on high-speed lines.<\/span><\/span><\/p>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ module_id=”image” _builder_version=”4.25.2″ _module_preset=”default” background_color=”rgba(44,120,115,0.3)” custom_padding=”||||false|false” global_colors_info=”{}”][et_pb_row module_class=”fw” _builder_version=”4.25.2″ _module_preset=”default” width=”100%” max_width=”100%” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.25.2″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”center” header_2_text_color=”#000000″ header_2_font_size=”30px” header_2_line_height=”32px” custom_margin=”||16px||false|false” header_2_font_size_tablet=”28px” header_2_font_size_phone=”24px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n
With or without pre-head \u2013 the crucial difference explained briefly<\/h2>\n
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With bottle warmer (PreHeat)<\/h3>\n\n- Bottles above the dew point\u00a0<\/span><\/span><\/span><\/span>\u2192 no condensation<\/span><\/span><\/b>\u00a0<\/span><\/li>\n
- Dry, temperate surface\u00a0<\/span><\/span><\/span><\/span>\u2192 optimal labeling<\/span><\/span><\/b>\u00a0<\/span><\/li>\n
- Reduced temperature stresses\u00a0<\/span><\/span><\/span><\/span>\u2192 less glass breakage<\/span><\/span><\/b>\u00a0<\/span><\/li>\n
- Consistent processes\u00a0<\/span><\/span><\/span><\/span>\u2192 higher line output<\/span><\/span><\/b>\u00a0<\/span><\/li>\n
- Significantly less waste and downtime.<\/span><\/span><\/span><\/li>\n<\/ul>\n
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Without bottle warmer (PreHeat)<\/h3>\n\n- Condensation forms on cold bottles<\/li>\n
- Poor adhesion of labels and sleeves<\/li>\n
- Increased risk of glass breakage during hot filling<\/li>\n
- Unstable processes at high line velocities<\/li>\n
- Higher committee and follow-up work<\/li>\n<\/ul>\n
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In short:\u00a0<\/span><\/span><\/b>The use of the\u00a0<\/span><\/span>Whystler bottle warmer\u00a0<\/span><\/span><\/b>is the most energy-efficient solution on the market and, by eliminating the need for a complex water cycle, extremely sustainable.<\/span><\/span><\/em><\/p>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ fullwidth=”on” _builder_version=”4.25.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_fullwidth_slider _builder_version=”4.27.4″ _module_preset=”default” custom_padding=”4em||4em||true|false” global_colors_info=”{}”][et_pb_slide heading=”Whystler Automation develops and integrates bottle warmers as a tailor-made preheat solution into existing or new production lines.” button_text=”Get in touch now ” button_link=”\/en\/contact\/” _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_font_size=”32px” body_font_size=”20px” body_line_height=”28px” background_color=”#004445″ background_enable_color=”on” custom_button=”on” button_text_size=”18px” global_colors_info=”{}” sticky_transition=”on”]<\/p>\n
Contact us if you need fast warm-up times when changing formats and want to reduce rejects in your bottling line with the bottle warmer.<\/p>\n
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The advantages of Whystler’s automated bottle warmers<\/h2>\n
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Low operating costs<\/h2>\n
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No residual moisture on\/in the bottle<\/h2>\n
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Reduction of glass breakage during hot filling<\/h2>\n
[\/et_pb_text][et_pb_icon font_icon=”||divi||400″ icon_color=”#004445″ icon_width=”55px” _builder_version=”4.25.2″ _module_preset=”default” transform_translate=”-20px|-20px” transform_translate_linked=”off” positioning=”absolute” position_origin_a=”top_center” vertical_offset=”-10px” global_colors_info=”{}”][\/et_pb_icon][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_3,1_3,1_3″ use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” module_class=”notfw” _builder_version=”4.27.4″ _module_preset=”default” custom_css_free_form=”.et_pb_row.notfw{|| width: 80%!important;|| max-width: 80%!important;||}” global_colors_info=”{}”][et_pb_column type=”1_3″ _builder_version=”4.25.2″ _module_preset=”default” background_color=”#FFFFFF” custom_padding=”40px|20px|20px|20px|false|true” custom_css_main_element=”display: flex;||align-items: center;||justify-content: center;” global_colors_info=”{}”][et_pb_icon font_icon=”||divi||400″ icon_color=”#004445″ icon_width=”55px” _builder_version=”4.25.2″ _module_preset=”default” transform_translate=”-20px|-20px” transform_translate_linked=”off” positioning=”absolute” position_origin_a=”top_center” vertical_offset=”-10px” global_colors_info=”{}”][\/et_pb_icon][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”center” header_2_text_color=”#000000″ header_2_font_size=”24px” header_2_line_height=”32px” text_orientation=”center” module_alignment=”center” custom_margin=”||16px||false|false” custom_padding=”||||false|false” header_2_font_size_tablet=”22px” header_2_font_size_phone=”22px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n
Significantly improved hygiene requirements<\/h2>\n
[\/et_pb_text][et_pb_icon font_icon=”||divi||400″ icon_color=”#004445″ icon_width=”55px” _builder_version=”4.25.2″ _module_preset=”default” transform_translate=”-20px|-20px” transform_translate_linked=”off” positioning=”absolute” position_origin_a=”top_center” vertical_offset=”-10px” global_colors_info=”{}”][\/et_pb_icon][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.25.2″ _module_preset=”default” background_color=”#FFFFFF” custom_padding=”40px|20px|20px|20px|false|true” custom_css_main_element=”display: flex;||align-items: center;||justify-content: center;” global_colors_info=”{}”][et_pb_icon font_icon=”||divi||400″ icon_color=”#004445″ icon_width=”55px” _builder_version=”4.25.2″ _module_preset=”default” transform_translate=”-20px|-20px” transform_translate_linked=”off” positioning=”absolute” position_origin_a=”top_center” vertical_offset=”-10px” global_colors_info=”{}”][\/et_pb_icon][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”center” header_2_text_color=”#000000″ header_2_font_size=”24px” header_2_line_height=”32px” text_orientation=”center” module_alignment=”center” custom_margin=”||16px||false|false” custom_padding=”||||false|false” header_2_font_size_tablet=”22px” header_2_font_size_phone=”22px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n
Energy-efficient medium-wave infrared technology<\/h2>\n
[\/et_pb_text][et_pb_icon font_icon=”||divi||400″ icon_color=”#004445″ icon_width=”55px” _builder_version=”4.25.2″ _module_preset=”default” transform_translate=”-20px|-20px” transform_translate_linked=”off” positioning=”absolute” position_origin_a=”top_center” vertical_offset=”-10px” global_colors_info=”{}”][\/et_pb_icon][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.25.2″ _module_preset=”default” background_color=”#FFFFFF” custom_padding=”40px|20px|20px|20px|false|true” custom_css_main_element=”display: flex;||align-items: center;||justify-content: center;” global_colors_info=”{}”][et_pb_icon font_icon=”||divi||400″ icon_color=”#004445″ icon_width=”55px” _builder_version=”4.25.2″ _module_preset=”default” transform_translate=”-20px|-20px” transform_translate_linked=”off” positioning=”absolute” position_origin_a=”top_center” vertical_offset=”-10px” global_colors_info=”{}”][\/et_pb_icon][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”center” header_2_text_color=”#000000″ header_2_font_size=”24px” header_2_line_height=”32px” text_orientation=”center” module_alignment=”center” custom_margin=”||16px||false|false” custom_padding=”||||false|false” header_2_font_size_tablet=”22px” header_2_font_size_phone=”22px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n
Very fast response times and controllability<\/h2>\n
[\/et_pb_text][et_pb_icon font_icon=”||divi||400″ icon_color=”#004445″ icon_width=”55px” _builder_version=”4.25.2″ _module_preset=”default” transform_translate=”-20px|-20px” transform_translate_linked=”off” positioning=”absolute” position_origin_a=”top_center” vertical_offset=”-10px” global_colors_info=”{}”][\/et_pb_icon][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#FFFFFF” global_colors_info=”{}”][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” background_color=”RGBA(255,255,255,0)” min_height=”69px” custom_margin=”|auto||auto|false|false” custom_padding=”||0px||false|false” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”center” header_2_text_color=”#000000″ header_2_font_size=”30px” header_2_line_height=”32px” custom_margin=”||16px||false|false” header_2_font_size_tablet=”28px” header_2_font_size_phone=”24px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n
Technical details of the automated bottle warmer<\/h2>\n
[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” background_enable_color=”off” custom_padding=”||||true|false” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_code raw_content_tablet=”<\/p>\n
\n\n\n\nFeature<\/th>\n Details<\/th>\n<\/tr>\n<\/thead>\n \n\nPlant type<\/td>\n Bottle warmer \/ Preheat drying machine<\/td>\n<\/tr>\n \nArea of applicationArea of application<\/td>\n Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n \nFunction<\/td>\n Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n \nTechnology<\/td>\n Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n \nPerformance<\/td>\n Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n \nTunnel length<\/td>\n between 1 and 16 meters (adjustable)<\/td>\n<\/tr>\n \nHeating zones<\/td>\n Multi-zone control for different formats<\/td>\n<\/tr>\n \nTemperature control<\/td>\n Automatic, even heating<\/td>\n<\/tr>\n \nIntegration<\/td>\n Inline integration into existing or new bottling lines (retrofit possible)<\/td>\n<\/tr>\n \nConveyor technology<\/td>\n Integration into existing funding systems<\/td>\n<\/tr>\n \nContainer types<\/td>\n Integration into existing funding systems<\/td>\n<\/tr>\n \nApplications<\/td>\n Before hot filling, before labeling, before packaging<\/td>\n<\/tr>\n \nConstruction<\/td>\n Modular system, hygienic design<\/td>\n<\/tr>\n \nMaintenance & Access<\/td>\n Good accessibility through integrated mechanisms<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n” raw_content_phone=”<\/p>\n
\n\n\n\nFeature<\/th>\n Details<\/th>\n<\/tr>\n<\/thead>\n \n\nPlant type<\/td>\n Bottle warmer \/ Preheat drying machine<\/td>\n<\/tr>\n \nArea of applicationArea of application<\/td>\n Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n \nFunction<\/td>\n Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n \nTechnology<\/td>\n Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n \nPerformance<\/td>\n Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n \nTunnel length<\/td>\n between 1 and 16 meters (adjustable)<\/td>\n<\/tr>\n \nHeating zones<\/td>\n Multi-zone control for different formats<\/td>\n<\/tr>\n \nTemperature control<\/td>\n Automatic, even heating<\/td>\n<\/tr>\n \nIntegration<\/td>\n Inline integration into existing or new bottling lines (retrofit possible)<\/td>\n<\/tr>\n \nConveyor technology<\/td>\n Integration into existing funding systems<\/td>\n<\/tr>\n \nContainer types<\/td>\n Integration into existing funding systems<\/td>\n<\/tr>\n \nApplications<\/td>\n Before hot filling, before labeling, before packaging<\/td>\n<\/tr>\n \nConstruction<\/td>\n Modular system, hygienic design<\/td>\n<\/tr>\n \nMaintenance & Access<\/td>\n Good accessibility through integrated mechanisms<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n” raw_content_last_edited=”on|phone” _builder_version=”4.27.4″ _module_preset=”default” background_color=”RGBA(255,255,255,0)” custom_margin=”||||false|false” custom_padding=”||||false|false” custom_css_free_form=”\/* General Table Styles *\/||.responsive-table {|| width: 100%;|| overflow-x: auto;||}||||\/* Scrollable Table for Mobile *\/||@media screen and (max-width: 768px) {|| .responsive-table {|| display: block;|| white-space: nowrap;|| }||}||||\/* Stacked Table Layout for Mobile *\/||@media screen and (max-width: 768px) {|| .responsive-table table {|| width: 100%;|| border-collapse: collapse;|| }|||| .responsive-table thead {|| display: none;|| }|||| .responsive-table tr {|| display: block;|| margin-bottom: 15px;|| border: 1px solid #666;|| padding: 10px;|| }|||| .responsive-table td {|| display: flex;|| justify-content: space-between;|| padding: 10px;|| border-bottom: 1px solid #666;|| }|||| .responsive-table td::before {|| content: attr(data-label);|| font-weight: bold;|| text-transform: uppercase;|| }||}||||.entry-content tr td {|| border-top: 1px solid #666;|| padding: 6px 24px;||}||.entry-content table:not(.variations) {|| border: 1px solid #666;|| margin: 0 0 15px;|| text-align: left;|| width: 100%;||}” global_colors_info=”{}”]<\/p>\n
<\/p>\n<\/p>\n<\/p>\n<\/p>\nFeature<\/th>\n<\/p>\n
Details<\/th>\n<\/tr>\n
<\/thead>\n
<\/p>\n
<\/p>\n<\/p>\nPlant type<\/td>\n<\/p>\n
Bottle warmer \/ Preheat drying machine<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nArea of \u200b\u200bapplicationArea of \u200b\u200bapplication<\/td>\n<\/p>\n
Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nFunction<\/td>\n<\/p>\n
Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nTechnology<\/td>\n<\/p>\n
Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nPerformance<\/td>\n<\/p>\n
Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nTunnel length<\/td>\n<\/p>\n
between 1 and 16 meters (adjustable)<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nHeating zones<\/td>\n<\/p>\n
Multi-zone control for different formats<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nTemperature control<\/td>\n<\/p>\n
Automatic, even heating<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nIntegration<\/td>\n<\/p>\n
Inline integration into existing or new bottling lines (retrofit possible)<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nConveyor technology<\/td>\n<\/p>\n
Integration into existing funding systems<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nContainer types<\/td>\n<\/p>\n
Integration into existing funding systems<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nApplications<\/td>\n<\/p>\n
Before hot filling, before labeling, before packaging<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nConstruction<\/td>\n<\/p>\n
Modular system, hygienic design<\/td>\n<\/tr>\n
<\/p>\n
<\/p>\nMaintenance & Access<\/td>\n<\/p>\n
Good accessibility through integrated mechanisms<\/td>\n<\/tr>\n
<\/tbody>\n
<\/table>\n
<\/div>\n
[\/et_pb_code][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” custom_padding=”0px||||false|false” global_colors_info=”{}”][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”left” header_2_text_color=”#004445″ header_2_font_size=”30px” header_2_line_height=”32px” custom_margin=”||16px||false|false” header_2_font_size_tablet=”28px” header_2_font_size_phone=”24px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n
FAQs – Bottle warmers<\/h2>\n
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When does a Whystler bottle warmer make sense in the bottling line?<\/h3>
A bottle warmer from Whystler Automation is particularly useful when residual moisture remains on bottles or jars after the cleaning process, or when temperature differences cause problems during filling. Typical applications include hot filling processes, labeling with high quality requirements, or high-speed lines where condensation and glass breakage must be avoided.<\/p> <\/div>
How is the automated bottle warmer from Whystler Automation integrated into existing production lines?<\/h3>
Thanks to its modular design, Whystler's automated PreHead solution can be flexibly integrated into existing production lines in the beverage industry \u2013 typically upstream of the rinser integrated into the filler. Adaptation is made to existing conveyor technology, line speed, and infeed and outfeed heights. Retrofit projects in existing systems are also easily possible. Learn more under the \"Service und Retrofit<\/a>.\" section.<\/p> <\/div> What advantages does medium-wave infrared preheating technology offer compared to hot air solutions?<\/h3>
The widely used infrared technology heats bottles and jars precisely and directly, without heating the surrounding air. This results in efficient energy use, reduced warm-up time (a particular advantage when changing formats), and a uniform temperature distribution. Compared to hot water or steam systems, medium-wave infrared technology is more energy-efficient and reduces operating costs. Furthermore, medium-wave IR technology prevents residual moisture from forming in or on the bottle, leading to significantly improved hygiene standards.<\/p> <\/div>
How is consistent temperature and process quality ensured?<\/h3>
The bottle warmer is an automation solution from Whystler Automation that operates with automatic temperature control and zone-controlled heating. This ensures that all containers are heated evenly and reproducibly \u2013 regardless of line speed or format changes. The result is consistent processes, high hygiene standards, and consistently high product quality. And above all, fast warm-up times during format changes.<\/p> <\/div>
For which types of bottles and containers is the automated drying solution from Whystler Automation suitable?<\/h3>
The automated bottle warmer developed by Whystler is suitable for glass bottles and jars in various formats. Thanks to its flexible zone control and modular design, the system can be automatically adapted to different container sizes and production requirements, thus reducing downtime due to format changes and resulting in very fast response times and controllability (depending on customer requirements).<\/p> <\/div>
How economical is the use of an automated bottle warmer (ROI)?<\/h3>
Using a Whystler bottle warmer typically pays for itself quickly, as it reduces several cost factors simultaneously. These include less waste due to reduced glass breakage and less rework during labeling. At the same time, the energy-efficient medium-wave infrared technology ensures optimized energy use. Overall, this leads to rapid amortization and sustainably lower operating costs.<\/p> <\/div> <\/div>\n
<\/a><\/div>\n[\/et_pb_slide][\/et_pb_fullwidth_slider][\/et_pb_section][et_pb_section fb_built=”1″ module_id=”next” _builder_version=”4.25.2″ _module_preset=”default” global_colors_info=”{}”][et_pb_row _builder_version=”4.25.2″ _module_preset=”default” animation_style=”fade” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.25.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”center” header_2_text_color=”#000000″ header_2_font_size=”30px” header_2_line_height=”32px” custom_margin=”||16px||false|false” header_2_font_size_tablet=”28px” header_2_font_size_phone=”24px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n
The bottle warmer as a process stabilizer between cleaning and filling<\/h2>\n
[\/et_pb_text][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#000000″ text_font_size=”18px” text_line_height=”28px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n
The automated bottle warmer from Whystler Automation is a central\u00a0<\/span><\/span>drying solution for bottles and jars\u00a0<\/span><\/span><\/b>within modern liquid bottling lines. As a specialized\u00a0<\/span><\/span>drying machine for the beverage industry,\u00a0<\/span><\/span><\/b>the bottle warmer, or preheater, is used after the cleaning process to precisely temper bottles and jars and prepare them for the next processing steps. Utilizing medium-wave infrared preheating technology, the containers are heated evenly, reducing residual moisture and reliably drying surfaces. This is a significant difference compared to systems that use hot water or steam.<\/span><\/span><\/p>\n<\/div>\n<\/div>\n [\/et_pb_text][et_pb_image src=”https:\/\/whystler.com\/wp-content\/uploads\/2026\/04\/Depalettierungssysteme-der-Whystler-Automation-e1776132547582.webp” title_text=”Depalletizing systems from Whystler Automation” show_in_lightbox=”on” show_bottom_space=”off” align=”center” _builder_version=”4.27.4″ _module_preset=”default” custom_padding=”||||false|false” global_colors_info=”{}” min_height__hover_enabled=”off|desktop”][\/et_pb_image][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#000000″ text_font_size=”18px” text_line_height=”28px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n Targeted heating raises the container temperature above the dew point, actively preventing condensation. At the same time, the Whystler bottle warmer reduces the risk of glass breakage during hot filling processes and improves the adhesion of labels and sleeves.\u00a0<\/span><\/span>Automatic temperature control\u00a0<\/span><\/span><\/b>ensures consistent and reproducible heating, leading to uniform results throughout the entire production run. Thanks to its\u00a0<\/span><\/span>modular design,\u00a0<\/span><\/span><\/b>the drying machine can be flexibly adapted to different line layouts, performance requirements, and container formats. Seamless integration into existing production lines in the beverage processing industry is therefore easily achievable. The result is significantly greater process stability, less waste, and consistently high product quality \u2013 even on high-speed lines.<\/span><\/span><\/p>\n [\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ module_id=”image” _builder_version=”4.25.2″ _module_preset=”default” background_color=”rgba(44,120,115,0.3)” custom_padding=”||||false|false” global_colors_info=”{}”][et_pb_row module_class=”fw” _builder_version=”4.25.2″ _module_preset=”default” width=”100%” max_width=”100%” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.25.2″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”center” header_2_text_color=”#000000″ header_2_font_size=”30px” header_2_line_height=”32px” 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header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”center” header_2_text_color=”#000000″ header_2_font_size=”30px” header_2_line_height=”32px” header_3_font=”|600|||||||” header_3_text_align=”left” header_3_text_color=”#000000″ header_3_font_size=”24px” overflow-x=”hidden” overflow-y=”hidden” custom_margin=”||||false|false” custom_padding=”30px|30px|30px|30px|true|true” header_2_font_size_tablet=”28px” header_2_font_size_phone=”24px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n [\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#FFFFFF” overflow-x=”hidden” overflow-y=”hidden” custom_padding=”||||true|true” border_width_all=”1px” border_color_all=”rgba(0,0,0,0.05)” global_colors_info=”{}” custom_css_main_element__hover_enabled=”on|hover” custom_css_main_element__hover=” box-shadow: 0px 12px 18px -6px rgba(0, 0, 0, 0.3);||transition: ease 1s;”][et_pb_text ul_position=”inside” _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#000000″ text_font_size=”17px” text_line_height=”28px” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”center” header_2_text_color=”#000000″ header_2_font_size=”30px” header_2_line_height=”32px” header_3_font=”|600|||||||” header_3_text_align=”left” header_3_text_color=”#000000″ header_3_font_size=”24px” overflow-x=”hidden” overflow-y=”hidden” custom_margin=”||||false|false” custom_padding=”30px|30px|30px|30px|true|true” header_2_font_size_tablet=”28px” header_2_font_size_phone=”24px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n [\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” custom_padding=”0px||0px||true|false” animation_style=”fade” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.25.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#000000″ text_font_size=”18px” text_line_height=”28px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n In short:\u00a0<\/span><\/span><\/b>The use of the\u00a0<\/span><\/span>Whystler bottle warmer\u00a0<\/span><\/span><\/b>is the most energy-efficient solution on the market and, by eliminating the need for a complex water cycle, extremely sustainable.<\/span><\/span><\/em><\/p>\n [\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ fullwidth=”on” _builder_version=”4.25.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_fullwidth_slider _builder_version=”4.27.4″ _module_preset=”default” custom_padding=”4em||4em||true|false” global_colors_info=”{}”][et_pb_slide heading=”Whystler Automation develops and integrates bottle warmers as a tailor-made preheat solution into existing or new production lines.” button_text=”Get in touch now ” button_link=”\/en\/contact\/” _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_font_size=”32px” body_font_size=”20px” body_line_height=”28px” background_color=”#004445″ background_enable_color=”on” custom_button=”on” button_text_size=”18px” global_colors_info=”{}” sticky_transition=”on”]<\/p>\n Contact us if you need fast warm-up times when changing formats and want to reduce rejects in your bottling line with the bottle warmer.<\/p>\n [\/et_pb_slide][\/et_pb_fullwidth_slider][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#f5f5f5″ custom_padding=”||||false|false” global_colors_info=”{}”][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” background_enable_color=”off” 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global_colors_info=”{}”][et_pb_code raw_content_tablet=”<\/p>\n ” raw_content_phone=”<\/p>\n ” raw_content_last_edited=”on|phone” _builder_version=”4.27.4″ _module_preset=”default” background_color=”RGBA(255,255,255,0)” custom_margin=”||||false|false” custom_padding=”||||false|false” custom_css_free_form=”\/* General Table Styles *\/||.responsive-table {|| width: 100%;|| overflow-x: auto;||}||||\/* Scrollable Table for Mobile *\/||@media screen and (max-width: 768px) {|| .responsive-table {|| display: block;|| white-space: nowrap;|| }||}||||\/* Stacked Table Layout for Mobile *\/||@media screen and (max-width: 768px) {|| .responsive-table table {|| width: 100%;|| border-collapse: collapse;|| }|||| .responsive-table thead {|| display: none;|| }|||| .responsive-table tr {|| display: block;|| margin-bottom: 15px;|| border: 1px solid #666;|| padding: 10px;|| }|||| .responsive-table td {|| display: flex;|| justify-content: space-between;|| padding: 10px;|| border-bottom: 1px solid #666;|| }|||| .responsive-table td::before {|| content: attr(data-label);|| font-weight: bold;|| text-transform: uppercase;|| }||}||||.entry-content tr td {|| border-top: 1px solid #666;|| padding: 6px 24px;||}||.entry-content table:not(.variations) {|| border: 1px solid #666;|| margin: 0 0 15px;|| text-align: left;|| width: 100%;||}” global_colors_info=”{}”]<\/p>\n <\/p>\n <\/tr>\n <\/thead>\n <\/p>\n <\/p>\n <\/tr>\n <\/p>\n <\/p>\n <\/tr>\n <\/p>\n <\/p>\n <\/tr>\n <\/p>\n <\/p>\n <\/tr>\n <\/p>\n <\/p>\n <\/tr>\n <\/p>\n <\/p>\n <\/tr>\n <\/p>\n <\/p>\n <\/tr>\n <\/p>\n <\/p>\n <\/tr>\n <\/p>\n <\/p>\n <\/tr>\n <\/p>\n <\/p>\n <\/tr>\n <\/p>\n <\/p>\n <\/tr>\n <\/p>\n <\/p>\n <\/tr>\n <\/p>\n <\/p>\n <\/tr>\n <\/p>\n <\/p>\n <\/tr>\n <\/tbody>\n <\/table>\n <\/div>\n [\/et_pb_code][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” custom_padding=”0px||||false|false” global_colors_info=”{}”][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_font=”|600|||||||” header_text_align=”center” header_text_color=”#000000″ header_font_size=”36px” header_line_height=”40px” header_2_font=”|600|||||||” header_2_text_align=”left” header_2_text_color=”#004445″ header_2_font_size=”30px” header_2_line_height=”32px” custom_margin=”||16px||false|false” header_2_font_size_tablet=”28px” header_2_font_size_phone=”24px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n [\/et_pb_text][et_pb_code _builder_version=”4.27.4″ _module_preset=”default” custom_css_free_form=”strong {|| font-weight: 100;||}||||a{|| color: #004445;||}||||” global_colors_info=”{}”]\n A bottle warmer from Whystler Automation is particularly useful when residual moisture remains on bottles or jars after the cleaning process, or when temperature differences cause problems during filling. Typical applications include hot filling processes, labeling with high quality requirements, or high-speed lines where condensation and glass breakage must be avoided.<\/p> <\/div> Thanks to its modular design, Whystler's automated PreHead solution can be flexibly integrated into existing production lines in the beverage industry \u2013 typically upstream of the rinser integrated into the filler. Adaptation is made to existing conveyor technology, line speed, and infeed and outfeed heights. Retrofit projects in existing systems are also easily possible. Learn more under the \"Service und Retrofit<\/a>.\" section.<\/p> <\/div> The widely used infrared technology heats bottles and jars precisely and directly, without heating the surrounding air. This results in efficient energy use, reduced warm-up time (a particular advantage when changing formats), and a uniform temperature distribution. Compared to hot water or steam systems, medium-wave infrared technology is more energy-efficient and reduces operating costs. Furthermore, medium-wave IR technology prevents residual moisture from forming in or on the bottle, leading to significantly improved hygiene standards.<\/p> <\/div> The bottle warmer is an automation solution from Whystler Automation that operates with automatic temperature control and zone-controlled heating. This ensures that all containers are heated evenly and reproducibly \u2013 regardless of line speed or format changes. The result is consistent processes, high hygiene standards, and consistently high product quality. And above all, fast warm-up times during format changes.<\/p> <\/div> The automated bottle warmer developed by Whystler is suitable for glass bottles and jars in various formats. Thanks to its flexible zone control and modular design, the system can be automatically adapted to different container sizes and production requirements, thus reducing downtime due to format changes and resulting in very fast response times and controllability (depending on customer requirements).<\/p> <\/div> Using a Whystler bottle warmer typically pays for itself quickly, as it reduces several cost factors simultaneously. These include less waste due to reduced glass breakage and less rework during labeling. At the same time, the energy-efficient medium-wave infrared technology ensures optimized energy use. Overall, this leads to rapid amortization and sustainably lower operating costs.<\/p> <\/div> <\/div>\nWith or without pre-head \u2013 the crucial difference explained briefly<\/h2>\n
With bottle warmer (PreHeat)<\/h3>\n
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Without bottle warmer (PreHeat)<\/h3>\n
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The advantages of Whystler’s automated bottle warmers<\/h2>\n
Low operating costs<\/h2>\n
No residual moisture on\/in the bottle<\/h2>\n
Reduction of glass breakage during hot filling<\/h2>\n
Significantly improved hygiene requirements<\/h2>\n
Energy-efficient medium-wave infrared technology<\/h2>\n
Very fast response times and controllability<\/h2>\n
Technical details of the automated bottle warmer<\/h2>\n
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\n \nFeature<\/th>\n Details<\/th>\n<\/tr>\n<\/thead>\n \n Plant type<\/td>\n Bottle warmer \/ Preheat drying machine<\/td>\n<\/tr>\n \n Area of applicationArea of application<\/td>\n Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n \n Function<\/td>\n Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n \n Technology<\/td>\n Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n \n Performance<\/td>\n Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n \n Tunnel length<\/td>\n between 1 and 16 meters (adjustable)<\/td>\n<\/tr>\n \n Heating zones<\/td>\n Multi-zone control for different formats<\/td>\n<\/tr>\n \n Temperature control<\/td>\n Automatic, even heating<\/td>\n<\/tr>\n \n Integration<\/td>\n Inline integration into existing or new bottling lines (retrofit possible)<\/td>\n<\/tr>\n \n Conveyor technology<\/td>\n Integration into existing funding systems<\/td>\n<\/tr>\n \n Container types<\/td>\n Integration into existing funding systems<\/td>\n<\/tr>\n \n Applications<\/td>\n Before hot filling, before labeling, before packaging<\/td>\n<\/tr>\n \n Construction<\/td>\n Modular system, hygienic design<\/td>\n<\/tr>\n \n Maintenance & Access<\/td>\n Good accessibility through integrated mechanisms<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n \n\n
\n \nFeature<\/th>\n Details<\/th>\n<\/tr>\n<\/thead>\n \n Plant type<\/td>\n Bottle warmer \/ Preheat drying machine<\/td>\n<\/tr>\n \n Area of applicationArea of application<\/td>\n Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n \n Function<\/td>\n Heating and drying of bottles and jars before filling or labeling<\/td>\n<\/tr>\n \n Technology<\/td>\n Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n \n Performance<\/td>\n Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n<\/tr>\n \n Tunnel length<\/td>\n between 1 and 16 meters (adjustable)<\/td>\n<\/tr>\n \n Heating zones<\/td>\n Multi-zone control for different formats<\/td>\n<\/tr>\n \n Temperature control<\/td>\n Automatic, even heating<\/td>\n<\/tr>\n \n Integration<\/td>\n Inline integration into existing or new bottling lines (retrofit possible)<\/td>\n<\/tr>\n \n Conveyor technology<\/td>\n Integration into existing funding systems<\/td>\n<\/tr>\n \n Container types<\/td>\n Integration into existing funding systems<\/td>\n<\/tr>\n \n Applications<\/td>\n Before hot filling, before labeling, before packaging<\/td>\n<\/tr>\n \n Construction<\/td>\n Modular system, hygienic design<\/td>\n<\/tr>\n \n Maintenance & Access<\/td>\n Good accessibility through integrated mechanisms<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n <\/p>\n<\/p>\n
<\/p>\n <\/p>\nFeature<\/th>\n Details<\/th>\n <\/p>\n Plant type<\/td>\n Bottle warmer \/ Preheat drying machine<\/td>\n <\/p>\n Area of \u200b\u200bapplicationArea of \u200b\u200bapplication<\/td>\n Heating and drying of bottles and jars before filling or labeling<\/td>\n <\/p>\n Function<\/td>\n Heating and drying of bottles and jars before filling or labeling<\/td>\n <\/p>\n Technology<\/td>\n Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n <\/p>\n Performance<\/td>\n Medium-wave infrared heating elements of medium temperature (without glass)<\/td>\n <\/p>\n Tunnel length<\/td>\n between 1 and 16 meters (adjustable)<\/td>\n <\/p>\n Heating zones<\/td>\n Multi-zone control for different formats<\/td>\n <\/p>\n Temperature control<\/td>\n Automatic, even heating<\/td>\n <\/p>\n Integration<\/td>\n Inline integration into existing or new bottling lines (retrofit possible)<\/td>\n <\/p>\n Conveyor technology<\/td>\n Integration into existing funding systems<\/td>\n <\/p>\n Container types<\/td>\n Integration into existing funding systems<\/td>\n <\/p>\n Applications<\/td>\n Before hot filling, before labeling, before packaging<\/td>\n <\/p>\n Construction<\/td>\n Modular system, hygienic design<\/td>\n <\/p>\n Maintenance & Access<\/td>\n Good accessibility through integrated mechanisms<\/td>\n FAQs – Bottle warmers<\/h2>\n
When does a Whystler bottle warmer make sense in the bottling line?<\/h3>
How is the automated bottle warmer from Whystler Automation integrated into existing production lines?<\/h3>
What advantages does medium-wave infrared preheating technology offer compared to hot air solutions?<\/h3>
How is consistent temperature and process quality ensured?<\/h3>
For which types of bottles and containers is the automated drying solution from Whystler Automation suitable?<\/h3>
How economical is the use of an automated bottle warmer (ROI)?<\/h3>